The winch motor may become hot during winch use. Dealers may not give authorization for export. Record the three numbers displayed in the gear position, clock and odometer displays. Remove the spark plug D. Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging.
Inspect the be aring car rier hou sing for scr atches, wear or da mage. Verify orientation marks are still aligned between fuel pump and fuel tank. Ve rify the connector tabs snap back into place. Fill cooling s ystem with rec ommend coolant and bleed the system of air as outlined in this chapter. Sector Cover Bolts: 7-9 ft. Always check the terrain carefully before ascending any hill. Leave the key on if you want to view the active code failure code.
Apply a light film of grease to the splines on the shaft. The brake light should come on after about 10 mm 0. Stuff spark plug hole with a shop towel to prevent anything from falling into the combustion chamber if further engine disassembly is required. Remove the sh ift knob and center console from the vehicle. To reset, select the trip meter mode.
Never drain the fuel when the engine is hot. As an off-road enthusiast, you represent the sport and can set a good example or a poor example for others to follow. Clean and de-grease the water pump drive shaft H. Access the air box from Air Box Cover behind the left rear wheel. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. Rzr 800 engine diagram 2011 polaris ranger 800 engine diagram rzr 800 engine diagram ignition wiring diagram ranger crew ignition wiring diagram ranger crew rzr 800 rzr 800 engine diagram. No device can assure occupant protection in the event of a rollover.
Be sure machine is secure before beginning this service procedure. This vehicle may become less stable at speeds higher than those for which it is designed. Use an arbor press to remove the snorkel tube from the snorkel shaft. Do not pinch brake line. Install a new water pump cover gasket. Repeat the b all jo int ser vice procedure for an y wires that are attached.
Inspect the cut area of the seat: 3. Be sure the hose fits tightly on fitting. Reinstall drain plug with a new O-ring and torque to specification. Clutch seals should be inspected for damage if repeated leaking occurs. Replace as a n assembly if wor n, d amaged, o r if problems were noted. Never release the clutch on the winch when the winch cable is under load.
Thoroughly clean cylinder head and valves. Thoroughly clean the shift shaft housing. Use of a hig h- pressure washer is not recommended. Check the brake pedal for excessive travel or a spongy feel. Carefully install the ring gear and roll cage assembly into the gearcase housing. Be sure top a nd second rings rota te fr eely in their grooves and do not bind when compressed by hand.
Follow the manufacturer's recommendations for ambient tempera- ture operation. Press the ne w bushing into the side gea r un til it bottoms out. Refer to the Gearcase Specifications Chart on page 94 for recommended lubricants, capacities and torque specifications. Never remove the hook strap from the hook. Excessive heat can build up and cause Synthetic Engine Oil into the crankcase.
Inspect the bearings inside the moveable sheave. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch 4. Attach the wheel nuts and washers and finger tighten. Fluid Check The fill plug is located on the right side of the rear gearcase. Place a drain pan under the drain plug. Thoroughly clean the engine and chassis. Remove the rear bumper from the vehicle.